The first product developed under its Fluid Fitness Technology (FFT) programme, Micron Eagle Hydraulics has launched an advanced digital transformation solution called fluid-fitness remote online guardian (FROG) that provides live remote monitoring for critical industrial fluids
FROG offers predictive intelligence and customisable alerts to monitor industrial liquids such as hydraulic fluids, lubricants and certain fuels in real-time. With contamination detection, it helps prevent costly downtime, improve operational efficiency and support sustainability. This ensures proactive asset management, extending the lifespan of equipment, transforming maintenance practices and driving enhanced performance.
Mark Burnett, business development director at Micron, said, “FROG is a genuine industry game-changer and has already been adopted by a major operator that immediately realised its benefits.
“FROG acts as a radar for fluid fitness, communicating early-warning data to support the process of identifying potential equipment failures, while helping to optimise performance and asset integrity.”
The solution comes with a sleek and intuitive interface, allowing users to define precise set points for various elements such as contamination levels, temperature, relative humidity and pressure. Its cloud-based dashboard provides real-time data accessible to maintenance teams and management, whether offshore or onshore, via desktop or mobile device. It’s a preventative approach – one with visibility of system fluid health and notification of issues.
Combined with the appropriate fluid conditioning unit, FROG forms a patented solution that has already secured contracts in the UK, Middle East and Africa.
Advanced analytics tools allow the identification of trends to facilitate proactive maintenance without disrupting existing workflows. In offshore oil and gas, monitoring lubricating and functional system fluids is crucial for safety and operational efficiency. It ensures the reliability of critical equipment in harsh environments.
Contrary to traditional fluid monitoring that relies on an elongated process, FROG communicates 'live' insights into the condition of systems fluids, reducing the potential for error. FROG helps reduce the need for frequent handling and disposal of fluids, contributing to a lower environmental impact by minimising waste and hazardous disposal requirements.
FROG's data has the scope to reduce environmental impact by minimising fluid waste through precise monitoring and proactive maintenance.